Add product
Product / Equipment

USD-60FR phased array Ultrasonic flaw Detector

(Equipment / Material)
Model Number: УСД-60ФР
Condition: New
Location or Storage Country: Russia
Service Engineering Support: Yes
Warranty: No
Price: RUB996,000
Description:
The revolutionary USD-60FR phased array phased array detector for the first time combines the use of classic PAR amplifiers with mathematical signal processing using the SAFT method. As a result of the symbiosis of the latest technologies in a device weighing only 1.4 kg, it was possible, using standard 16-element headlamps, to obtain the resolution and picture quality previously available only on expensive 32-channel headlamps.
Overview:

The device has a specially designed shockproof housing with protection class IP65. In addition to traditional functions, the flaw detector has an input of a 2-coordinate encoder that allows you to connect various scanners to build C-, B- and other scans and TOFD scans of the controlled section of the product. A unique frost-resistant modern screen with a 640x480 color TFT matrix, excellent speed and a wide viewing angle is the best choice for working in the field in bright sunlight, as well as at low temperatures.

The presence of the weld constructor and the mode of accounting for the real geometry of the product allows you to make the control convenient and visual.

Specifications
Type of headlights used
any classic 16-channel headlamp
PAR signal processing algorithm
C-SAFT / TFM Digital Signal Focusing
Setting the parameters of the converter converter
Automatic from non-volatile memory of the device
Working aperture adjustment
4, 8 and 16 active elements
Adjusting Scan Step Angle
from 0.3 to 2 degrees
Alignment of sensitivity in the corners when scanning in the headlight mode
2D correction (10 lines in depth, 20 points of correction for angle each)
Depth leveling sensitivity in the PAR mode
TFC, up to 10dB / μs, with an accuracy of 0.01dB / μs
Prism Delay
0 - 100 μs
in steps of 0.01, 0.1, 1 μs
Automatic prism delay calibration
according to СО-3, V-2, model with a reflector, calibration of TOFD converters
Scan
min .: 0 - 2 μs (0 - 5.9 mm)
max .: 0 - 1000 μs (0-5950 mm, steel))
in increments of 0.01, 0.1, 1, 10, 100
Delay
-4 μs to 1000 μs
in steps of 0.01, 0.1, 1, 10, and 100 μs
Maximum length of controlled material (steel)
up to 3000 mm (echo mode), 6000 mm (shadow mode)
Headlight Scan Mode
S-scan (sector scan), L-scan (linear scanning with a constant angle)
Speed range
100 - 10 000 m / s
Probe pulse
a radio pulse with an amplitude of 50 V, with an adjustable number of periods (0.5-5) and a variable frequency of the radio pulse
ZI repetition rate
from 50 to 500 Hz in steps of 1, 5, 10 and 100 Hz in the classical mode. In the PAR mode, it is set automatically depending on the set parameters.
Automatic calibration of the control range for a given seam thickness
there is
Automatic calibration of ultrasonic testing speed
there is
Weld geometry constructor
Built-in assistant, displaying the seam cut in the scan image
Using scanners
Any 2-coordinate scanners with optical encoders, recording scans in the device’s memory, analysis of scans both in the device and in special analysis software
Using TOFD
Single-channel TOFD with recording by track sensor or by time
B-scan
V-scan on the speed sensor in single-channel flaw detector mode, Display of the real geometry of the weld (True-to-geometry imaging) in the PAR mode
Amplifier
Broadband: 0.1-20 MHz, with a choice of narrow-band filters
Detection
positive or negative half-wave,
full, radio signal (in the entire sweep range)
Time interval measurement
from 0 to the first signal in the zone or between
signals in zones, along the front, to the maximum
signal or by going through "0"
Temporary Sensitivity Adjustment (VLF)
range up to 70 dB, 12 dB / μs
with construction of a curve on 20 reference points
manually entered or from control reflectors
Amplitude-Distance Curve (ARC)
20 point construction, height adjustable
ARD function
20 point construction, height adjustable
with automatic gain lock and two additional curves
Cutoff
compensated, 0 - 80% of the screen height
Damping
25 ohm / 50 ohm / 1000 ohm
Input impedance
50 ohm / 600 ohm
Gain control range
100 dB, in increments of 0.5, 1, 2, 6 and 10 dB
Digital Signal Filtering
there is
Analog signal filtering
there is
Additional key + dB
programmable
Displaying signals on the screen (visualization)
A-scan, B-scan, C-scan, D-scan, S-scan, L-scan, TOFD
Control zones
in PAR mode: a rectangular zone for highlighting a signal portion on the S-scan with an accuracy of setting boundaries to 0.1 mm;
in the classic mode: two independent zones, the beginning and width change over the entire sweep range, threshold levels are set from 0 to 95% of the screen height during detection and from -95% to + 95% for a radio signal in 1% increments, individual logic for defect detection.
2 independent zones in the time domain
ASD operating modes
defect in the first zone,
defect in the second zone,
defect in the first and second zones,
defect in one of the zones
by ARC - signal comparison in the first
zone with amplitude-distance curve
Algorithm for defect search in the control zone in the PAR mode
Auto by maximum signal amplitude in the zone, auto by maximum signal amplitude on the selected beam, manually
Calculation of the coordinates of reflectors on the S-scan
Automatic over the entire S-scana range, using a mathematical model of a prism in the flaw detector memory, coordinate accuracy up to 0.1mm
Determination of linear dimensions between reflectors by S-scan
by two markers, set manually or automatically
Simultaneous display of signals on the screen in the FR mode in manual mode
S-scan
A-scan + S-scan,
A-scan + B-scan
S-scan + B-scan,
A-scan + S-scan + B-scan
Automatic Defect Alarm (ASD)
separate for each zone and sound
Amplitude measurement
as a percentage of the height of the screen,
in dB relative to the threshold level in the zone,
in dB relative to the reference signal
by ARC (DAC)
Evaluation of defect sizes in the classic flaw detector mode
embedded ard charts
Comparison with a stored reference
Automatic over the entire gain range
AWS D1.1 Weld Inspection Standard Support
Yes, with automatic calculation of D1.1 Ratio
Processing the image on the screen after “freezing” the screen
Full-featured processing and analysis
Display
Color high-contrast, TFT 640 x 480 pixels,
(130 x 100 mm). Special function for work in bright sunlight
Changing the color schemes of the screen for the particular vision and lighting conditions
there is
Memory
200 settings with A-signal
1000 control protocols and scan results
Menu language
Russian English
Interface
USB
Self Diagnostic Features
Full diagnostics of all elements of the converter, construction of sensitivity scatter diagrams, switch operation diagnostics
Firmware Update
User self over USB
Converter Connectors
2 X Lemo00.1 X Lemo 16
Battery
Li-ion 10.8V, 5000 mA / h
Working hours
at least 10 hours of battery life
External power
power supply 220V AC
Supply voltage
15V / 2.5A DC
Operating temperature range
-30 C to +55 C
Size (H x W x D)
200 mm x 225 mm x 80 mm
Weight
1.4 kg with batteries

To see product company information you need to be logged in.