Appointment: The lifting installation located on the KrAZ-63221-04 car is intended for repair and development of wells, and includes: transmission, a winch, a mast with a hoist system, a hydraulic system and a control system.
The UPA60A 60/80 lifting installation allows the following operations: moving from well to well, assembling and disassembling at the well, tripping with tubing, drill and casing pipes and sucker rods: washing sand plugs, killing wells, circulating flushing solution during drilling, milling and other works: drilling of cement glasses, drilling, milling, etc .; conducting fishing and other work in the liquidation of accidents at the well.
Conventional well depth:
- during repair and development - 4000 m
- when drilling - 2000 m
The lifting installation meets the requirements of PB 08-624-03 and is provided with a set of operational, technical and supporting documentation that ensures registration with government bodies and access to operation in the oil and gas fields.
At the request of the customer, the lifting units can be delivered with a mechanical drilling or hydraulic rotor for screwing - unscrewing pipes and auxiliary drilling, swivel, VBT 80 × 80 or 112 × 112, KTGU wrenches, drill sleeve Ø 75 mm, L = 18 m, P = 15 MPa and other equipment.
The warranty period of operation of the unit is 12 months from the date of its commissioning, but not more than 30 months from the date of manufacture.
The service life of the unit is 9 years.
Technical specifications:
Nominal loading capacity on a hook, kN (t) | 600 (60) | Permissible load on the hook, kN (t) | 800 (80) | Mounting base | Chassis KrAZ-65053, 63221 with a YaMZ-238 engine drive rated at 220 kW (240 hp) at 35s-1 (2100 rpm) TU 37.001.1285-85 | Winch | Two-speed, single-drum, with chain drive, two-belt brake and pneumatic tire couplings for turning on the drum | Pure winch speeds | 8 | Lifting speed of the block, m / s: | | Minimum load 60 tp | 0.19 ± 5% | Minimum load 80 tp | 0.14 ± 5% | Maximum no load | 1.6 ± 5% | Speed of descent to load from 60 to 80 t.s., m / s, no more | 1.2 ± 5% | Drum barrel length, mm | 600 | Drum barrel diameter, mm | 420 | Mast | Telescopic, inclined, two-section with a limiter for extending the upper section and a baffle plate, with a hoist rope bypass mechanism, hydraulic outriggers and a fundamental plate. | Mast height from the ground to the crown block axis, m | 22 ± 0.4 | Rigging | 3 x 4 | Diameter of a rope, mm, not less | 25 | Pulley rate | 6 | Lifting to working position | Two hydraulic jacks | Upper Section Extension | Rope-block using the main winch | Hook block lift limiter | Pneumatic with a transverse rope on the mast. | Hydraulic system: | Double circuit | Assembly | for driving outriggers, mast lifting hydraulic cylinders | Nominal pressure, MPa | 10 | Working | For the drive of a hydraulic rotor, hydraulic key, hydraulic breakers, auxiliary winch | Pump type | axial piston MN 250/160 | Nominal pressure, MPa | fifteen | Hydraulic outriggers | With separate drive, fixing with threaded nuts | Lighting for mast and equipment | Explosion proof | Main | from the fishing net | Voltage | 220 | Emergency | From the transport base | Voltage | 24 | Emergency engine shutdown | Pneumatic air gate valve | Load limiter | Based on the weight indicator IVE-50 | Driller Site Location | On the left side at the rear of the unit (Provides visibility of the entire trajectory of the hook block) | Assembly platform horizontal alignment device | Bubble | Control of lifting the lower mast section. | Remote, 8m | Auxiliary hydraulic winch | LAN-3.5G | Permissible load on the hook, t.s. | 3 | Sound alarm: | | Emergency | Automatic using the sound of the transport base | Working | From the pneumatic system | Overall dimensions of the lifting installation in the transport position, mm (length, width, height) | 14000x4300x2500 | Gross weight of the lifting installation in transport position, not more than, kg | 25,000 | Lifting unit service life, years | 9 |
|
The basic equipment of the lifting unit UPA60A 60/80 in accordance with the "Safety Rules in the Oil and Gas Industry" RD 08-624-03:
one | Chassis KrAZ-65221 | 2 | Mechanism for bypass | 3 | Electrical equipment (including WAST 12/24 800) | four | Automatic hoist height limiter with winch drum lock | 5 | Device for fixing the traveling block and protecting the mast from damage | 6 | Mast lifting and lowering system | 7 | Emergency and work lighting system | 8 | Fuel Pump Remote Control | 9 | Engine intake shutoff valve | 10 | Four hydraulic jacks | eleven | Outrigger support beams (rear beam collapsible) | 12 | Rollers on the crown block, under the rope of the auxiliary winch | 13 | Key Roller Pendant | fourteen | The mechanism for attaching the fixed end of the hoist rope | fifteen | Sound and visual alarm system for extension and landing of the upper mast section | 16 | Air purification system (moisture-oil separator) | 17 | Hydraulic breaker | eighteen | Spare parts for the car | 19 | Load Limiter IVE - 50 | twenty | Deck compressor S-415 | 21 | Brake shoes (set) | 22 | Wheel chocks (8 pcs.) | 23 | High pressure hoses for connecting a hydraulic key (2pcs x 4m) | 24 | Ladder to the mast base | 25 | Set of wind braces (4 pcs. X 50m) | 26 | Operator platform | 27 | Auxiliary hydraulic winch LH 35 |
|
Equipment installed (supplied) for an additional fee:
one | Tartal drum | 2 | ShE-80 slings | 3 | Power platform (rotor base) for installation of fur. Rotor | four | Mobile work platform is not power (adjustable in height 1.0-2.5 m., Portable 3000x4000 to 3000x2000) | 5 | Chain driven rotor | 6 | Manifold riser | 7 | Ramp | 8 | Swivel VB-80 (or analogue of VE-80) | 9 | Hydraulic key | 10 | Leading drill pipe (L = 11.3 m.) | eleven | Spider SPG-80 |
|
Dimensions:
Mast weight - 4,000 kg consists of:
- top section 8 400 x 1 210 x 920 mm
- lower section 10,600 x 1,700 x 1,550 mm
Unit without mast
- Length - 10,000 mm
- Width - 2 550 mm
- Height –3300mm
Assembly complete
- Length - 14000mm
- Width - 2550 mm
- Height –4,300mm
- Weight - 25,000 kg
Lifting installation UPA60A 60/80 in length and width is included in the transport dimension.
The weight of the installation is 25 tons, which allows it to move along public roads without additional permits.