Mobile drilling complex MBK-160
MBK-160 provides the following work:
- installation - dismantling of equipment at the wellhead;
- hoisting operations;
- descent of tubing, drill pipe and casing;
- emergency response work;
- drilling cement plugs and related operations (lowering and raising drill pipes, flushing wells, etc.);
- cementation of bridges, etc.
- milling and liquidation of wells;
- drilling operations;
- sidetracking.
The mobile drilling complex is designed to operate in macroclimatic regions with a temperate and cold climate at an ambient temperature of -45 ° С to + 45 ° С. Accommodation category I according to GOST 15150.
Competitive advantages of MBK-160:
- lack of domestic analogues;
- substitution of imported (Chinese) installations in the domestic market; lower cost;
- more spacious and convenient equipment design, providing unhindered access for servicing all components and mechanisms of the complex;
- explosion-proof electrical equipment;
- imported pneumatics from leading manufacturers (BOSCH Rexroth);
- imported hydraulic equipment (control valves, fittings, etc.);
- a simplified drilling base, installation and dismantling of which at the well is no more than 3 hours;
- providing radio communications to the drilling crew;
- the installation can be equipped with devices for monitoring any parameters for drilling wells:
Drilling complex MBK 160 - Specifications:
Main technical characteristics of the MBK-160 mobile drilling complex | |
Parameter name, characteristics | Parameter value, characteristics |
Lifting block | |
The lifting block of the Mobile drilling complex MBK-160 on the chassis of the trailer / semi-trailer | MBK-160 |
Nominal load on the hook, no more than kN (tf) | 1600 (160) |
Transport chassis | MZKT-7003 (it is also possible execution on a self-propelled chassis PS-7 or a tractor semi-trailer PT-3N) |
Engine | TMZ 8431.10 (execution with the YaMZ-E850.10 engine is also possible) |
Drive power, kW (hp) | 345.5 (470) |
Speed at maximum torque, rpm | 1300-1400 |
Maximum torque, N • m not less | 1864 |
Operating range of shaft rotation frequencies, rpm | 1200-2100 |
Frequency of rotation of idling, rpm | 600-650 |
Engine life before overhaul, h | 10,000 |
Power of emergency electric drive, kW | 38 |
Tower | |
Type of | inclined, telescopic with open front face and balcony |
The angle of inclination at a distance from the axis of the hook block to the axis of the rear outriggers 2000 ± 50 mm | 3º 30 ´ ± 5´ |
Number of sections | 2 |
Height from the ground to the crown block axis, m | 38 |
Length of the lifted candle, m, no more | 24 |
Capacity of riding shops of horse riding workers: | |
1) drill pipes Ø 114 and 127 mm, linear length, m | 3200 |
2) tubing and drill pipes Ø 73 and 89 mm, linear length, m | 5500 |
Tackle system | |
Rigging | 5 x 6 |
Diameter of the hoist rope, mm | 28 |
The lowest hook block lifting speed, m / s, no more | 0.015 |
The highest hook block lifting speed, m / s, not less | 1,2 |
Winch | |
Bollard pull, kN (tf), not less | 19.6 (20) |
Brake | drum type |
Clutch | disc, friction, pneumatic |
Effort on the brake lever, N (kgf), no more | 200 (20) |
Auxiliary hydraulic winch | 2 pcs. |
Nominal load on the hook, kN (tf) | 29.4 (3) |
Pressure in a hydraulic system, MPa (kgf / cm2), no more | 20 (200) |
The highest hook lifting speed, m / s, no more | 0.3 |
Idle pressure, MPa (kgf / cm2), no more | 1.5 (15) |
Hydraulic brake | |
Inclusion | operational, disc pneumatic clutch |
The braking moment on the shaft of the winch drum at a lowering speed of the column of 0.5 m / s, kNm (tsm), not less | 24.5 (2.5) |
hook block descent speed with a load of 120 t, m / s, not more than | 0.8 |
Thread Release | 2 pcs, right left hydraulic tool |
Maximum traction effort, no more than kN (hardware) | 49 (5.0) |
Working fluid pressure, MPa (kgf / cm2), no more | 20 (200) |
Stroke, mm | 900 ± 20 |
Mounting hydraulic system | |
Maximum pressure, no more than MPa (kgf / cm2) | 15.7 (160) |
Tower Cylinder | |
Stroke mm | 3970 ± 20 |
Working fluid pressure, MPa (kgf / cm2), no more | 17.6 (180) |
Length in compressed state, mm | 1745 ± 20 |
Extension cylinder for the upper section of the tower | |
Length in compressed state, mm | 14713 ± 20 |
Stroke mm | 14000 ± 20 |
Working fluid pressure, MPa (kgf / cm2), no more | 15.7 (160) |
Outriggers | |
Stroke mm | 800 ± 10 |
Working fluid pressure, MPa (kgf / cm2), no more | 15.7 (160) |
Hydraulic drive of working bodies | |
Number of hydraulic pumps | 2 |
Maximum performance of hydraulic pumps (total), m3 / s (l / min) | 0.0063 (380) |
Maximum pressure in the drive line of hydraulic breakers and auxiliary winch, MPa (kgf / cm2), no more | 20 (200) |
Maximum pressure in the drive line of the hydraulic rotor (hydraulic key), MPa (kgf / cm2), no more | 20 (200) |
Pneumatic drive of working mechanisms | |
Working pressure, MPa (kgf / cm2) | 0.6-0.8 (6-8) |
Main compressor | chassis |
Emergency compressor | KV-7 |
Hook block lift limiter | |
Type of | cable system |
Run, m, no more | 1,5 |
Minimum distance to crown block, m | 3.0 |
Device for insurance | |
Device type | Sliding, self-clamping guy line by the stairs |
Permissible load, N (kgf), no more | 1470 (150) |
Horse emergency evacuation device | |
Device type | self-braking, with forced disinhibition, evacuation by special guy |
Permissible load, N (kgf), no more | 1470 (150) |
Load Limiter IVE-50 | |
Load Limit Accuracy | ± 2.5% |
Emergency and main tower lighting | |
Voltage | 24 |
Number of explosion-proof fixtures | twenty |
Emergency engine shutdown | |
Break type | electro-magnetic air gate valve; inclusion from a driller post |
the duration of the engine after turning on the stop, s, no more | 10 |
Manifold riser with medium separator and articulated knee and drill sleeve 76x25x18000 | |
Working pressure in the line, MPa no more | 25 |
Conditional pass, mm | 76 |
Mounting dimensions | BRS 3 " |
Retraction in the line of the manifold | sleeve 76x25x4000 mm |
Emergency drive - provides dismantling from the well, carrying out tripping operations with a hook weight of up to 160 tons. | Electric motor, pump NSh-100 and gerotor hydraulic motor integrated in the gearbox line |
Rotor drive | |
a) installation | cardan drive from reverse gear |
b) transmission to the rotor | cardan drive through a special gearbox to the rotor or chain drive |
Overall dimensions in transport position, m, no more | 26.5 x 3.2 x 4.5 (without balcony) |
Weight in transport position, kg, no more | 75,000 |
Optional equipment | |
Drilling rotor with cardan drive R-560 a) diameter of the bore of the rotor table, mm b) permissible load on the rotor table and wedge grip, tf, not more d) maximum torque, kN-m d) maximum speed, s-1 (rpm) f) diameters of pipes captured by wedge suspension, mm * g) wedge lift drive h) overall dimensions, mm, no more i) weight, kg, no more | 560 320 25 2.5 (150) 60, 73, 89, 102, 114, 127, 140, 146, 168, 178, 194, 219, 245, 273, 299, 324, 340 double-acting pneumatic cylinder 2400 x 1600 x 750 6000 |
Swivel VB-200 a) permissible static load, kN (tf), no more b) bore diameter, mm c) rotation frequency, not more than, s -1 (rpm) g) the nominal pressure of the washing fluid MPa (kgf / cm2) d) overall dimensions, mm, no more e) weight, kg, no more Mounting Dimensions: 1) on the supply - thread according to GOST 633-80 2) on the trunk under the sub - thread in accordance with GOST 631-75 3) on the sub for the column, thread in accordance with GOST 28487-90 4) on the inlet for the telesystem - thread in accordance with GOST 633-80 | 1960 (200) 76 6 (360) 35 (350) 2000 x 650 x 590 920 Tubing 89 Z-133 lev. Z-152 lion. Tubing 60 |
Set of slings a) permissible load on the complete pair, kN (tf), no more b) length, mm | 1960 (200) 1800 |
Weight indicator IVE-50 ** Parameter control: a) weight on the hook, b) the moment on the rotor | electronic |
Drill Base Block a) the maximum distance from the ground to the bottom of the rotor beams, m b) permissible static load on the candlestick, kN (tf), no more c) permissible load on the rotor beams, kN (tf), not more than g) overall dimensions in the expanded (working) position, m, no more d) overall dimensions in transport position, m, no more e) total weight, kg, not more than | 5.0 + 0.1 1600 (160) 1960 (200) 9.5 x 5.4 x 8.1 11.4 x 2.8 x 2.2 22000 |
Sled driveway with additional racks a) the allowed total uniformly distributed mass of pipes on the shelves, not more than b) overall dimensions in working position, m, no more c) overall dimensions in transport position, m, no more g) mass, kg, no more | 160 14.0 x 12.3 7.0 x 2.4 x 2.4 7,000 |
Prefabricated ramp a) length, mm, no more b) height, mm c) mass, kg | 16000 300 7000 |
* - at the choice of the customer
** - it is possible to increase the control parameters at the request of the customer
Note - Installation of installations at other transport bases is allowed in agreement with the customer
Transportation of the MBK-160 Mobile Drilling Complex is carried out in the following order: 1. The lifting block of the MBK-160 Mobile Drilling Complex on the MZKT chassis is transported in-house. 2. The receiving bridge of the MBK-160 Mobile Drilling Complex on the chassis of the Model 8470 trailer is transported by towing. 3. Rotor, swivel, electronic weight indicator, drilling base block, ramp, set of slings, tool set, spare parts are transported by freight vehicles in accordance with the overall weight characteristics.
Completeness:
Name | Quantity for installation, pcs. |
Mobile drilling complex MBK-160 lifting unit on a self-propelled chassis | one |
Drill Base Block | one |
Sled driveway with additional racks | one |
R-700 rotor (R-560) with wedge suspension and a set of clamps for pipes * 60, 73, 89, 102, 114, 127, 146. *. | one |
Swivel VB-200 | one |
Set of ShBD-200 slings (ShBD-200 is allowed), L = 1800 mm. | one |
Pipe VBT-K-89 (L = 11300 mm.) * | one |
Ramp | one |
Electronic weight indicator | one |
Sleeve of drilling 76х20х18000 | one |
Set of spare parts, tools and accessories | one |
Set of accompanying documentation | one |
* - at the choice of the customer.
