Manufacturing of parts According to Customer Drawings
(Service)
Location: Russia
Online Support Service: No
Interpretation of Data: No
Description:
One of the advantages of partnering with the design department of Mayak Special Machine Building Plant, CJSC, is the manufacture of metal parts based on customer drawings. We offer modern automated parts production using CNC machines, a certified laboratory, and a full-cycle equipment fleet. Our specialists have extensive experience manufacturing large-scale parts based on customer drawings for use in mechanical engineering, metallurgy, oil production, and the military-industrial sector. We guarantee: a prompt response to your request (within two to four days); affordable pricing (we use our own castings); flexible payment options; and the ability to manufacture both serial and exclusive one-off items. If necessary, orders can be completed quickly with the use of additional capacity.
Overview:
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PRODUCTION POSSIBILITIES PARAMETERS Parts according to customer drawings
| Turning of bodies of revolution | Dmax=2000 mm, Lmax=10000 mm |
| Turning and boring machining | Dmax=6300 mm, Hmax=3200 mm |
| Milling, longitudinal milling | Lmax=6500 mm, Hmax=1810 mm, Bmax=2000 mm |
| Horizontal boring machining | Lmax=6000 mm, Hmax=3200 mm, Bmax=2800 mm |
| Deep drilling and boring of bodies of revolution | parts Dmax=500 mm, Lmax=8000 mm, Dboring=30..360 mm |
| Longitudinal planing | Lmax=6000 mm, Hmax=1600 mm, Bmax=1500 mm |
| Mortising | Table D=1400 mm, cutter stroke 300÷1200 mm, Hmax=770 mm |
| Dental processing* | |
| The conical tooth is straight and round | Dmax=3000 mm, m=30, up to 6 degrees of accuracy |
| Cylindrical tooth: straight, oblique, herringbone | Dmax=6000 mm, m=45, up to 6th degree of accuracy |
| Barrel tooth | Dmax=300÷1000 mm, Bmax crown=200 mm |
| Worm tooth | Dmax=1600 mm, m=24, Kmax=4, including globoid |
| Grinding processing | |
| Round grinding | Dmax=560 mm, Lmax=4000 mm |
| Internal grinding | Dmax=360 mm, Lmax=320 mm, ground hole Dmax=180 mm |
| Surface grinding | Lmax=2000mm, Hmax=630 mm, Bmax=630 mm |
| Without center grinder | Dmax=8÷75 mm, Lmax=195 mm |
| *It is possible to manufacture parts (gear pairs) based on samples provided by the customer. | |
Custom-designed parts in Moscow – full production cycle
In the process of manufacturing complex parts according to customer drawings, various metalworking methods are used:
- rotary turning;
- milling and longitudinal milling;
- horizontal boring;
- longitudinal planing;
- mortising;
- turning, deep drilling and boring of bodies of revolution;
- gear cutting (conical tooth - straight and round, cylindrical tooth - straight, oblique, herringbone, barrel-shaped, worm);
- grinding (round/flat/internal grinding/without center) processing.
We can manufacture any components, including gear pairs, based on customer drawings. We offer a full production cycle, with additional processing steps for cast iron, steel, brass, bronze, and aluminum alloy components.
Once the product is ready, with impeccable adherence to the milling, drilling, and turning process and specified precision parameters, we test the component's strength in laboratory conditions and issue a certificate for each unit.
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Algorithm, timeframes, and cost of manufacturing parts according to drawings
We have a wide range of ready-made molds for elements of common sizes and shapes. For small-batch items and highly specialized products, a drawing or sample is required. For samples that cannot serve as a working mold model, a drawing must be created using modern 3D scanning technologies.
The timeframe for creating a pattern tooling drawing varies depending on the complexity—the volume, geometry, and multi-element nature of the future product. All aspects of manufacturing a part based on a provided drawing or using 3D design, including the timeframe and final cost, are discussed during the contract preparation and execution process and are strictly adhered to by our specialists.
Drawing parameters for model equipment
Model tooling for complex product components is manufactured based on the customer's drawing or 3D projection. Specific operating factors, the intensity of expected loads, and the various damping modes of the finished product are all taken into account.
3D modeling is preceded by a review of the provided drawing or its construction based on the customer's sample. We then:
- we select the shape of the equipment with the selection of elements;
- we determine the material (alloy);
- we set the program for equipment with numerical control;
- We produce several trial copies to check accuracy;
- fill the prepared forms;
- we carry out mechanical finishing to the parameters specified by the customer;
- We diagnose products in the factory laboratory;
- We issue a technical passport.
Each of these stages is accompanied by process control. The number of pattern pieces produced depends on whether the product is serialized or unique.
JSC "MAYAK Special Machinery PLANT" (Mayak Special Machinery Foundry)
Locations: 248010, Russia, g. Kaluga, st. Pukhova, d. 24
Main Products/Services: Castings made of steel, cast iron, aluminum and copper alloys (up to 40 t); parts according to customer drawings; pattern equipment; molds and slag pans; mounting and verification plates; gear pairs (bevel, cylindrical, worm); lifting equipment; MZ, MUVP couplings. Services: full casting cycle (modeling in ProCast and LVMFlow, manufacturing of pattern equipment, machining, heat treatment, assembly); reverse engineering with 3D scanning; RMRS acceptance.
Registration: 248021, Russia, Kaluga, Avtomobilnaya St., Bldg. 1
Year Established: 1999