Complexes of Integral Monitoring of the Resource-2000 series

Appointment

- Detection of potential defects in the object of control in the early stages of development.
- Optimization of capital repairs of equipment of oil refineries and refineries
- Monitoring the development of defects and determining the probable causes of defects.

Benefits

- The presence of special sensors for operation in the conditions of noise from operating equipment and the movement of process media.
- Availability of sensor mounts specially designed and tested at high-temperature facilities.
- System architecture, focused on ensuring long-term reliability and maintainability of equipment.
- Sensors and amplifiers located directly on the objects of control are made in a special design designed for operation in extreme conditions (IP67);
- Special types of explosion protection, do not depend on the serviceability of devices installed outside the hazardous area (Exd flameproof enclosure and filling with Exm compound).
- Implementation of the integration of KIM with a system of vibration diagnostics and reliability management is provided.

Implementation Results

- Improving the safety of equipment operation.
- Optimization of the timing and scope of work of equipment overhauls, providing better preparation and implementation of overhauls.
- Obtaining additional income by increasing the period of production capacity.
- Reducing the cost of performing technical diagnostics and assessing the residual life of the equipment.
- Exclusion of expenses for preparation of equipment for technical examination, expenses for removal / restoration of thermal insulation, etc.
- Reducing the cost of compensatory measures in 2 times relative to their cost when performing preventive maintenance.
- The ability to operate equipment that has defects due to control of their condition and development.

Resource-2000 series integrated monitoring complexes operate under the control of software developed by Alkor NPO.

Depending on your needs and the specifics of the process, we will individually configure the software, write the missing modules and train your employees.

Implementation Results

- Custom filtering of logged data.
- The event log.
- Self-diagnosis of the monitoring complex.
- Spectral analysis of the acoustic emission signal with the division into frequency components.
- Registration of values of technological parameters.
- A clear warning system of dangerous situations at the facility.
- Processing of incoming data using several criteria.
- Visible and convenient display on the object of control of structural elements (welds, fittings, flange joints, etc.).
- Restriction of access of unauthorized persons to the software due to the assignment of rights to use.