Installation lifting UPA 60/80 on the semi-trailer
(设备/材料)
描述:
The UPA-60/80 unit on the PT-3N tractor semi-trailer is designed for development and maintenance, as well as for drilling operations using rotor or downhole motors (with appropriate equipment) for various purposes: exploratory, hydrogeological, water intake, production (oil, gas). This installation can work in areas with a temperate and cold climate at an ambient temperature from - 45 ° C to + 45 ° C.
概观:
Accommodation category 1 according to GOST 15150.
The unit can perform the following operations:
- assembly and disassembly of the unit at the wellhead;
- installation and dismantling of the necessary downhole equipment;
- moving from well to well;
- hoisting operations with tubing and drill pipes, sucker rods;
- mechanized screwing and unscrewing of tubing string and drill pipes;
- setting up cement bridges in wells through the derrick manifold;
- drilling cement bridges and sand plugs with a rotor or downhole motor;
- fishing and other types of work to eliminate accidents;
- drilling with a rotor or a downhole motor;
- flushing wells through the tower manifold;
- kickoff and drilling of second wellbores;
- well development after completion of drilling operations.
Main technical characteristics of the drilling rig UPA 60/80 on the PT-3N semi-trailer | ||
Name of parameter of characteristic | Characteristic Value | |
Transport base | Semi-trailer PT-3N | |
Chassis accessories | hour meter, spark arrestor, emergency shut off mechanism for accessing air to the engine, engine speed control mechanism, cockpit protection, flashing beacons, exhaust gas exhaust to a height of 4 m with a spark arrestor (location on the left side), fuel tanks in a regular place | |
Drive motor | deck engine | |
engine's type | YaMZ-238.M2 four-stroke diesel, V-shaped without turbocharging | |
Permissible load on the hook with the installation of guy rods on the ground, kN (tf) | 80 | |
Permissible load on the hook without installing wind braces on the ground, kN (tf) | 60 With support and lanyards installed on the back plate | |
Installed power, kW (l s) | 176 (240) | |
Winch | ||
Type of | Two-speed, single-drum with pneumatic disc couplings | |
Draft pull on the drum, kN (tf) | 153 (15.0) | |
Brake | two-tape, with lever balancer, with pads 230x120x32 mm, with reinforced stopper | |
Hook block lifting speed, m / s | 0.15-1.6 | |
Tower | ||
Type of | Two-section, telescopic, inclined with an open front face, with support on the rear rack | |
Height from ground to the axis of the crown block pulleys, m | 22.5 | |
Hook hook hook lifting height, m | 18.0 | |
Tilt angle, | four | |
Lift system | telescopic hydraulic cylinders 2 pcs. | |
Extension system | cable winch, hydraulic winch | |
Tackle system | ||
Rigging | 3 × 4 | |
Pulley rate | 6 | |
Diameter of the hoist rope, mm | 25 | |
Drum for bypass | ||
Rope consumption (including equipment), m, not less than | 500 | |
Auxiliary hydraulic winch | ||
Permissible load on the hook, kN (tf) | 29.5 (3) | |
Working fluid pressure, MPa (kgf / cm2), no more | 19.6 (200) | |
Thread Release | ||
Type of | Hydraulic | |
Rod pull at 10 MPa, kN (tf) | 50 (5) | |
Working fluid pressure, MPa (kgf / cm2), no more | 19.6 (200) | |
Stroke length, mm | 950 | |
Quantity | one | |
Hydraulic system | ||
Type of | Double circuit | |
Mounting: | for driving hydraulic outriggers, mast lifting cylinders and extending the mast top section | |
Pump type | Gear | |
Pump model | NSh-50 | |
Nominal pressure, MPa (kgf / cm2) | 15.7 (160) | |
Working: | for driving a hydraulic drilling rotor, hydraulic key, hydraulic breakers, auxiliary winch | |
Pump type | axial piston | |
Pump model | 310.3.112 | |
Number of pumps | 2 | |
Nominal flow, l / min | 63-380 | |
Nominal pressure, MPa (kgf / cm2) | 19.6 (200) | |
Tank capacity, l | 600 | |
Pneumatic system | ||
Type of | powered by the pneumatic system of the transport base | |
Working pressure, MPa (kgf / cm2), no more | 0.78 (8) | |
Hydraulic outriggers (support jacks) | ||
Type of | with separate drive, fixing with threaded nuts | |
Quantity, pcs | four | |
Stroke mm | 800 | |
Outrigger Support | ||
Overall dimensions, LxWxH, mm | 500/500/300 | |
Quantity, pcs | four | |
Weight kg | ||
Base plate (for rear outriggers), complete with spacers | prefab plate, screw struts | |
Overall dimensions, LxWxH, m | 4.5x0.5x0.1 | |
Weight kg | 400 | |
Plate element mass, kg, no more | 66 | |
Number of spacers | 2 | |
Hook block lift limiter | ||
Type of | cable from an oncoming hook block | |
Run, m, no more | 1,5 | |
Load limiter | ||
Mark | based on the weight indicator IVE-50 07.10 | |
Rotor drive | Hydraulic, cardan, chain drive * | |
Lighting towers, equipment (explosion-proof) | ||
Main lighting | from the fishing net | |
Voltage | 220 | |
Tower Emergency Light | from the electrical system of the transport base | |
Voltage | 24 | |
Emergency engine shutdown | ||
Break type | Electric air shutter damper; | |
The duration of the engine after turning on the stop, seconds, no more | 10 | |
Driller Site | ||
Location | On the left side, in the rear of the unit (providing visibility of the entire trajectory of the hook block) Installation height from the ground - 1600-1700 mm. The driller console is located on the operator’s platform at a height of 800 mm, from the floor and 2500 mm from the ground. Equipped with instruments for monitoring the temperature and pressure of the oil in the engine. | |
Type of shelter | frame tent | |
Assembly platform horizontal alignment device | there is | |
Type of | Bubble | |
Location | in the field of view of the driver managing the nomination of outriggers | |
Mounting console | ||
Location | in a special box, on the left side, in the rear, under the unit platform | |
Cable length of the remote control panel for lifting the tower and extending the upper section, m | thirty | |
Charger | VAST | |
Manifold (riser with drill sleeve) for supplying drilling fluid | ||
Type of | with quick couplings | |
The length of the drill sleeve, m | 12 | |
Bore diameter, mm | fifty | |
- Working pressure, MPa (atm.) | 24.5 (250) | |
Flushing fluid pressure, MPa (kgf / cm2), no more | 25 (250) | |
Equipment for open source software | ||
hydraulic key suspension | + | |
anti-siphon skirt suspension | + | |
ESP cable roller suspension | + | |
Set of slings | ||
Type of | SE 80 | |
Permissible load on the complete pair, kN (tf) | 800 (80) | |
Overall dimensions of the unit in transport position, LxWxH, m | 14.5 × 2.5 × 4.0 | |
Mass, in transport position, tons, no more | thirty | |
Reliability | ||
Resource before overhaul not less than, h | 15,000 | |
MTBF, h | 700 | |
Full set service life, years, not less | fifteen |
* option
Contents of delivery:
Name | Qty |
Base chassis PT-3N semi-trailer | 1 PC. |
Diesel drive PD-160 | 1 PC. |
Attachments: | |
Winch | 1 PC. |
Mast (tower) telescopic 2 section | 1 PC. |
Crown block | 1 PC. |
Angular reducer | 1 PC. |
Intermediate gearbox | 1 PC. |
Pump drive gear | 1 PC. |
Propeller drive chain / rotor chain reducer * | 1 PC. |
Mast lifting cylinders | 2 pcs. |
Tackle system and guy lines system | 1 pc |
Hook block | 1 PC. |
Cable hoist system Ø 25.0 | 200 m. |
Guy wire system Ø 18.0 | 1 pc |
Extension mast winch with cable Ø 15.0 | 1 pc |
Hydraulic auxiliary winch, with cable Ø 11.5 | 1 comp |
Front hydraulic outriggers with mechanical locks | 2 pcs. |
Hydraulic rear outriggers with mechanical locks | 2 pcs. |
Base plate for front outriggers | 1 PC. |
Base plate for rear outriggers with lanyards | 1 PC. |
Hydraulic system working / assembly | 1 pc |
Oil tank 600 l. | 1 PC. |
Hydro key suspension with cable Ø 11.5 | 1 PC. |
Pendant for machine keys, with cable Ø 11.5 | 2 pcs. |
ESP cable suspension bracket | 1 PC. |
Hydro-splitter installation with roller system and cable Ø 11.5 | 1 pc |
Lighting working / emergency, 220/24 (explosion-proof), number of lamps 12 and 5, respectively | 1 pc |
Driller Remote with Shelter | 1 pc |
Set of stairs and railings | 1 pc |
Manifold riser DN50, with 12 m drill sleeve and articulated knee | 1 pc |
Chassis Bridge Drive Switch | 1 pc |
Unit type WAST 800-20EM | 1 pc |
Strop SHE-80 | 1 pc |
Spark arrester IGS-110 | 1 PC. |
Weight indicator IVE-50 mod. 10/7 | 1 pc |
Pneumatic system | 1 pc |
Spare parts and accessories (according to packing list) | 1 pc |
Spare parts - chassis | 1 pc |
Set of supporting documentation for the installation and semitrailer | 1 pc |
Set of accompanying documentation for purchased products | 1 pc |
Spare parts, including | 1 pc |
- RTI kit (manifold, hydraulic cylinders, outriggers, hydraulic jacks, gearbox seals, power take-offs, winches) | 1 pc |
- a set of replacement parts for friction clutches and swivels, pcs. | 1 pc |
- set of filter elements, pcs. | 1 pc |
- a set of tools, accessories and spare parts for the transport base, pcs. | 1 pc |
- a set of tools for the unit. | 1 pc |
- funnel, pcs. | 1 pc |
- oiler, pcs. | 1 pc |
- first aid kit | 1 pc |
- fire extinguisher, pcs. | 1 pc |
- warning triangle, pcs. | 1 pc |
set of documentation, including: | 1 pc |
- self-propelled vehicle passport (PSM), pcs. | 1 pc |
- operation manual for the transport base, pcs. | 1 pc |
- operation manual for the PD-160 engine, pcs. | 1 pc |
- a set of passports for elements of hydro-, pneumo-, electrical equipment, pcs. | 1 pc |
- operating manual of the unit (Part 1. Device, maintenance, intended use. Part 2. Technical diagnosis), pcs. | 1 PC. |
- unit passport, pcs. | 1 pc |
- shipping and picking sheet, pcs. | 1 pc |
- passport to the unit tower, pcs. | 1 pc |
- passport for the traveling block (hook block) of the unit, pcs. | 1 pc |
- passport for a set of slings, pcs. | 1 pc |
- passport on the hook, pcs. | 1 pc |
- passport for the manifold, pcs. | 1 pc |
- passport for the winch, pcs. | 1 pc |
- passport for auxiliary winch | 1 pc |
- passport for hydraulic jack, pcs. | 1 pc |
- passport for hydraulic splitter, pcs | 1 pc |
- a set of passports for brake rims, pcs. | 1 pc |
- a set of certificates for used ropes, pcs. | 1 pc |
- certificate of conformity (copy), pcs. | 1 comp |
manufacturer's warranty
The UPA-60/80 unit complies with the requirements: Federal norms and rules in the field of industrial safety "Safety rules in the oil and gas industry" dated March 12, 2013 No. 101, the requirements of GOST 12.2.003 "Industrial equipment. General safety requirements ”, GOST 12.2.088-83“ Ground equipment for development and repair of wells ”
The warranty period of operation of the unit is 12 months from the date of commissioning, but not more than 18 months from the date of manufacture.
The service life of the unit is 9 years.
BOEZ Group of Companies
员工总数: 11
地点: Russia Moscow
主要产品/服务: Production of mobile drilling rigs
注册: Russia Moscow